Zbigniew Madej

Mechanical Engineer
Bielsko-Biała, śląskie

Języki

angielski
dobry
włoski
dobry
francuski
podstawowy

Doświadczenie zawodowe

Electrical components international
Technical Manager
Managing of Product&Process offices &Samples Area - about 30 persons
- budget / targets defining / new structure introduction/ IT managing tools implementing.
Responsible for coordination&implementation of new white goods (Alliance, Elektrolux...) and automotive wiring projects (Inergy,Magna...)
based on APQP/NPI methodology and multifunctional teams.
- supervising of new / modified products quotation (direct contact with Sales in Italy & US)
- supporting direct contact with application engineers and customers
- equipment needs analysing
- supporting technical documentation preparation for production
- support and problem solving during flow&production system defining , trials and launch
- weekly projects progress reporting to the plant&corporate managers
Aptiv
Industrial Engineering Supervisor
2002-Managing of Technical Dpt. (technologists&process)- about 35 persons splitted by customer's teams (Fiat,Volvo Truck,GM,VW,Spare parts)
-Responsible for coordination/industrialization of all wiring automotive projects based on Delphi PDP methodology (Project Development Process) and multifunctional team.
(quotation,equipment flow definition,supervising of preplanning & FMEA activities ,release for production, EC supervising&developing)
-Supervising of Kaizen / Lean activity (work&workplace standarization etc. across all projects)
1999-Team Leader for all Fiat projects , responsible for Fiat Palio wires package and than VW/Porsche
1997-Team Leader for Fiat 600 project transfer , implementation , development , responsible for efficient co-operation between Fiat Auto Poland and Technical Dpt. in Turin
1995-Co-designer of harnesses for Lancia839 then Fiat600 ,resident in Delphi Service Centre in Turin responsible for correct project&process verification in Fiat experimental line in Italy.
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Design Engineer
OBR Bosmal - R&D Centre of Small Cars
1994 - Designer in Ruecker Ltd. (Germany)
1991 - SOP monitoring of window regulator for Fiat500 in Rockwell ABS in France and then in Car Factory FSM (currently Fiat)
1988 - Co-designer of components for "Cinquecento" (alternative for Fiat project) -main projects manual&electrical window regulator , electrical outside mirror.
1985 - Designer for concept car "Beskid" - main project - side doors.

Szkolenia i kursy

-CAD Katia course – Ruecker Warsaw
-CAD Impel course – Service Centre Delphi Italy
-Industrial Engineering Training at Manufacturing Excellence Centre Delphi Portugal
-Projects Management Training organized by Project Management Centre Tychy
-PLATO-Seminar for knowledge based FMEA Methodology
-Training of Tools and Methods for Problem Solving organized by TQM soft Cracow
-Internal Auditor Systems VDA6.1 , 6.3 , 6.5 training organized by TWOLSH Consulting Group
And DEKRA ITS Certification Services
-Six Sigma training
-Quality Management – ISO/TS 16949:2002 organized by TUV Consulting
-Personnel Management – organized by PROFES Wroclaw ,
-5S Training
-OS (operation system) enhancement training – Delphi Portugal
-Finances Management for Non- financiers– organized by Berndson Sp. Z o. o.
-Motivation technics organized by Pro Competence s. c. Cracow

Edukacja

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Mechanical Engineering , Speciality Cars&Tractors, magisterskie
Politechnika Łódzka

Specjalizacje

Badania i rozwój
Zarządzanie badaniami i rozwojem

Zainteresowania

alpine skiing , tourism , gliding

Inne

Green Belt certification