Przemysław Czekaj

Development Engineer in Faurecia Interior Systems
Walencja, zagranica

Umiejętności

Andon Approval Process Efektywność kosztowa Criticality Analysis Świadomość ekologiczna Green Belt Jaguar (motoryzacja) Kanban Inżyniera Produkcji Operacje produkcyjne Efektywność organizacji PFMEA Planning & Organizing Skills PLM Tools Analiza problemów Protokół projektowania Symulacja procesu Cykl życia produktu Project Management Zarządzanie relacjami Six Sigma Praca standardowa STEM Team-oriented Teamcenter Tool Selection Visio WERS Negocjacje kreatywność motoryzacja Zadowolenie klienta Rozwiązywanie problemów Zarządzanie kosztami Planowanie testów Prezentacje zorientowanie na klienta usprawnianie procesów Zarządzanie ryzykiem Umiejętności organizacyjne i priorytetyzacja Rozwój produktu Optymalizacja procesów Budowanie zepołu GSPAS - process writing Tecnomatix - PLM siemens Process Designer Just-in-time (produkcja) GD & T Kontrola kosztów ergonomia ocena oddziaływania na środowisko Zarządzanie stresem Różnorodność Kontrola procesów Terminowe podejmowanie decyzji Procesy Produkcyjne Inżynieria Procesowa

Języki

angielski
biegły
hiszpański
biegły
francuski
podstawowy
niemiecki
podstawowy

Doświadczenie zawodowe

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Development Engineer
Faurecia Interiors SALC
Project: Ford Focus IP& Decos, Ford Fiesta IP Decos - serial life

Main Technologies:
Injection Moulding, Slush moulding, painting, US welding

Responsibilities:
Technical team member in a serial life project
Direct technical customer contact
Feasibility studies based on CAD
CAD proposals & physical part mock-ups
Technical supplier contact
Supporting TVM activities to look for savings
BOM management
Fit To Nominal preparation
AAR (appearance approval) preparation
Contribution to PPAP signature
WERS - part release management
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Programme Development Leader
Faurecia Interiors SALC
Project: Ford Focus Vignale 2018 - Instrument Panel - premium wrapping technology

Main responsibilities:
Engineering leader in a project team - main customer contact for engineering activities
Coordination of the internal engineering activities during project development - supervision of the process and tooling roll-out
Design feasibility studies
Design change management - BOM, cost and timing impact assessment
Costs negotiation with the customer and suppliers
Negotiation of the Fit and Finish with the customer - Craftsmanship requirements
Bought out parts supplier contact - requirement definition and follow up
Assistance in supplier nomination
DFMEAs interpretation to create the Key Process Characteristics map - establishing methods to control the KPCs
BoM creation and management
Direct support at customer major gateways - PPAP phases: VP, TT, PP and JOB1
Geometrical and dimensional convergence management - measurements to ensure parts' compliance to CAD
Product and Process Validation at Prototype phase and at Run at Rate- tests and trials roll-out
Assistance in process and tooling validation + transfer to the manufacturing plant
Regular reporting to the senior management on the project progress
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Quality Engineer (Resident)
Visteon Plastics, Deutschland
Resident quality engineer in the Ford Plant in Valencia, Spain

Products: Door panels for the new Ford Mondeo and Central Arm rest for Ford Kuga.

- Direct support and issue resolution on the Ford line and Faurecia door module subassembly line as well as Yanfeng Interiors.
- G8D reporting
- reporting to Plant management on issue resolution
- organisation of containment actions to protect the customer
- arranging rework and instruction preparation for Visual Management - focus on rework cost vs efficiency
- new projects - organising FtN, AAR events - recent project - Vignale
- supporting current engineering changes
- direct communication with STA Engineers
- arm rest packaging change proposal evaluation
- dealing with sub-suppliers - Fremach, NPLSA, BOS in order to bring in continuous improvement - i,.e. door switch bezels, sunblind bezels, hinges , sliders (buy-in parts)
Jaguar Land Rover
Project Lead Engineer
Advanced Manufacturing Engineering - Project Lead Engineer

Coordinating work of the Jaguar F-type 16MY programme and leading a team of people through physical build phases in order to ensure and deliver seamless launch of the product into mass production.

Project management and leadership are the main skills I have been developing in the role.
Jaguar Land Rover
Advanced Manufacturing Engineer
New programme development - Jaguar F-type

- Direct integration with R&D and external suppliers / third party companies
- Design assessment against ergonomics / manufacturability / feasibility / cost
- Design change proposals to meet the above
- Virtual Build phases' preparation and roll out
- Cost deck and budget management - tooling/manufacturing system changes/ part changes etc.
- PFMEA creation for new processes
- Many more...
Jaguar Land Rover
Advanced Manufacturing Engineer - Trim & Final
Development of processes for future products, including:
- Line Mapping update
- Line Logic update
- Tooling / Jigs and Fixtures allocation and trials
- Prototype builds' support
- Processes created to fulfil Ergonomics & Health and Safety requirements
- CTQ identification and CTQ roll-out
- PFMEA for critical processes

Direct link between Product Development and Current Manufacturing/ Production:
- Evaluation of new design concepts against manufacturability.
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Manager
AEOL Polska
Responsible for opening a new branch of a Spanish company and entering a new market; translating and developing new software for driving schools in Poland, investigating the market, managing finance, staff recruitment, responsible for establishing "Aeol Polska Ltd." in the Register of Companies, looking for contacts

Skills gained: independence, planning skills, improved confidence in making decisions, language skills, negotiation skills, legal and financial skills

Key Achievements: finishing first product of the company for the polish market called "Zyc dluzej". It was designed for lower classes in Primary Schools and predominantly focused on Safety on Roads.
Nidec
Asystent Inżyniera Jakości / Quality Engineer Assistant
help in coping with warranty claims from customers as well as production lines problems – electric motors - Preparing and managing electronic version of Auto Quality Matrix database; carrying out various types of measurements - static friction forces, etc.; calculations of critical values of current, torque, etc. from motor curves; introduction to FTA analysis - participating in carrying out an Action Plan and filling up a PDCA report; updating control plans and flow charts
VALEO Autosystemy  Sp. z o.o.
Asystent Inżyniera Jakości / Quality Engineer Assistant
Assisting in developing new products – car radiators; control plans updating; monitoring product dimensions and process parameters; quality documentation updating; preparing documents for PPAP presentation according to VW and Nissan procedure; Assisting in parts validation; project development procedure learning.

Szkolenia i kursy

Language courses: British Council in Krakow; Instituto Cervantes in Krakow.

Six Sigma Green belt - teaching by University of Bradford, then a project carried out for Jaguar Land Rover.

Lean Manufacturing - 2-week training in Land Rover plant in Halewood.

Injection Moulding - 2-day course in AIMPLAS -Valencia, plastics institute.

Edukacja

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MSc in Sustainable Engineering: Management of Competitive Manufacturing, magisterskie
University of Strathclyde, Glasgow, UK
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BSc with distinction: Computer Aided Mechanical Engineering, inżynierskie
Glasgow Caledonian University
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Projekt - Sokrates / Erasmus, inżynierskie
Glasgow Caledonian University
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Mgr inż. (MEng) - Mechanical Engineering and Machine Building (IMIR): Use of Machines and Vehicles, magisterskie
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie

Specjalizacje

Inżynieria
Motoryzacja

Zainteresowania

Automotive - currently developing car diagnosis knowledge and skills using professional diagnostic interface for VW Group and BMW; Music - old hits, squash, Formula 1, books

Organizacje

Jaguar Land Rover, Visteon Deutschland

Inne

Driving Licence cat. B, C i D

Grupy

Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie
Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie
Akademia Górniczo-Hutnicza to jedna z najlepszych i najbardziej renomowanych polskich uczelni, od lat zajmująca czołowe miejsca w rankingach szkół wyższych. Przoduje w dziedzinie nowocze
Kariera inżyniera
Kariera inżyniera
Grupa zrzeszająca inżynierów chcących rozwijać swoje kariery !