Marek Budnicki

Provide engineering services in problem identifying and solving, product reliability enhancing, manufacturing efficiency improving. Design and develop pipe conveyors, coating and sandblasting processing jigs, tools and automatic controlled equipment. Conceptual design of Girth Weld Coating Machine. Specify shafts, rollers, bearings, clutches, brakes, gears, jack screws, motors and gearboxes, couplings, pumps, blowers, pneumatic and hydraulic systems, tie bars and plates. Calculation horsepower, torque, RPM, velocity, flow rate and pressure loss. Stress analysis and performing FEMA of various beams, columns and support structures. Design work for US Navy, Canadian Navy, Suncor Energy etc.

ABC Group’s Supreme Tooling Group is an industry leader in designing of moulds, blow moulding machines, fixture and production of automated moulding machines. ABC Group is a world leader in vertically integrating plastic processing. ABC Group’s core business as an Automotive Tier 1 Supplier is in the design, development and production of plastic automotive systems worldwide.

Machine design, including, Accumulator, Head, Stripper, Extruder, Clamp Assembly, Buster Clamp Assembly, Frames, Platforms, Guarding, BOM, pneumatic and hydraulic design of S-350, R-350, L-450, XLE blow moulding machines. Release drawings/documentation to production. Technical assistance, as required to other departments. Participate in the kick-off and project progress meetings. Interact with purchasing and production as needed. Engineer on the following projects:
• Job Numbers 441, 442, 443, New L-450 & 451, 452, XLE-450 BMM machines for ABC USA
• Job Numbers 444, & 445, New L-450 BMM c/w 28” CTR ELD Head 20lbs accum. for ABC Mexico
• Job Numbers 272, & 300 Rebuilt L-450 BMM c/w 28” CTR LD Head for Salga Associate, Canada.
• Job Numbers 215_S-350 & 318_L-450 Rebuilt blow moulding machines for ABC Brazil.
• J.N. 9262, Rebuilt S-350 BMM c/w 19” CTR Squat Head & 11lbs Accum. for UPG USA.
• J.N. 210A, Rebuilt MRL-350 BMM c/w 19” CTR LD Head, 11lbs Accum. for UPG USA
• J.N. 103165, & 446, Rebuilt S-350 BMM c/w 19” CTR MD Head, 11lbs Accum. for ABC Spain.

Metro Hoisting design and builds different models of hoists, tower cranes, construction equipment for large scale casino results, luxury condominium residences and commercial high-rise towers.

Conceptual design, checking of installation drawings of hoists, preparing of structural engineering calculations of components such as towers, hoists, cranes, and supervision of the assigned projects:
• Structural analysis, prepare of installation dwgs of hoist for Big Brown Steam Electric Stn, US;
• Static analysis & stamp of installation dwgs of Hoists for Bay Bridge project in San Francisco, US;
• Checking and final acceptance of installation drawings for First Canadian Place in Toronto (BMO);
• Structural analysis and final acceptance of installation drawings forTrumph Tower in Toronto;
• Static and dynamic analysis & approval of installation dwgs for Obsolute Towers in Mississauga;
• Preparation of installation dwgs and calculations of hoist for Prairie States Generation Co in US

SMS Siemag is the global leader in developing, designing and building machinery and plant for the steel and aluminium industries. The whole range covers the complete steelworks, continuous casting and rolling mill technology.
Conceptual, mechanical, pneumatic and hydraulic design; static and dynamic engineering calculations and supervision of the assigned projects:
• Hot Annealing & Pickling Line (HAPL) for Thyssen Krupp Stainless (TKL)
• Hot Dip Galvanizing Line (CGL) for SeverStal ColumbUS
• Push Pull Pickling Line (PPPL) for Severcorr-3 USA
• Pickling Line Tandem Cold Mill (PLTCM) for SGJT China
• Continuous Annealing Line (CAL) for Handan China
• Strip Dryer & Squeegee Rolls for SMS Siemag Austria

Macro design and builds highly sophisticated extrusion and coextrusion machinery for specialty and barrier films, including specialty winders, unwinders and web handling equipment and systems for large and small companies worldwide.

Conceptual, mechanical, pneumatic and hydraulic design of the assigned project. Supervise the work of the designers and detailers. Sign all documents, and release to production. Technical assistance, as required to other departments. Participate in the kick-off meetings. Take a leading role in troubleshooting all equipment during the testing phase. Prepare project quote, and specification. Responsible for the completion of assigned project on time and within budget while meeting the contract specification on the following projects:

• Automatic Sheeting Centre Turret Winder for Envases del Pacifico (EDELPA)
• Two Spindle 128” Face Automatic Turret Winder for Firestone Building Products
• Gated Automatic Cantilevered Custom Designed Turret Winder, Open Faced and Coreless Designed Air Shafts, for Cosella-Dorken Products
• Gated Cantilevered Automatic Tubing Turret Winder for Narrow Web face 34in for Curwood Inc
• Back to Back 49” Face Custom Designed Surface Winder with Centre Assist; Nips, Collapsing Frame, Elevating Mechanism, Rotating Platform, for Flexopack SA, Attikis Greece.
• Floor Carpet Extrusion Coating Equipment Layout, Custom Design of Buffer, Nip, Cutter and Support, Gripper Stacker and Unloading Cart, for Toyota Boshoku Canada Inc.

ATS is the global industry leader in the design, development and support of advanced automated manufacturing systems, and robotics.

Conceptualization, mechanical design including BOM, detail and assembly drawings and layouts, Check and validate all final design documentation, parts list and drawings according to design and contract requirements. Releasing of requisitions. Releasing drawings/documentation to production. Reviewing the I/O and sequence of operations with the control team. Preparation of valve manifold requirements. Interact with purchasing and production, in office and on production floor as needed. Supervision of the following projects:

• Synergy Line, Change out Welder Tooling, for Harman-Motive Inc.
• 3.5L RS Intake Manifold Assembly & Test, for Borg-Warner
• Truck Steering Gear Assembly System, for ZF Lenksysteme GmbH
• Chrysler’s RS External Door Handle Assembly for Siegel-Roberts Inc.
• MEA Inspection System, for Ballard Power Systems
• Robotic Welding System, for Delphi Poland
• LH/RH PS Actuator Line for MAGNA-DORTEC
• Automatic resistance welding of uranium fuel tubes in the helium chamber of 10atm pressure for General Electric Co., Global Nuclear Fuel.
• 2.7L/3.5L XL Manifold Assembly System, for Siemens VDO Automotive
• Slide to Hinge Lid Handling System, for Imperial Tobacco
• Assembly Crash Lock Ald & WSS, for Keiper GmbH & Co.

NAC design and builds highly sophisticated automation machinery and systems for large and small companies worldwide.

Project Conception, Engineering Design, project supervision of the:
• Tread Booking System, Gantry Robot, for Uniroyal Goodrich Tire Co.
• Automatic Slide & Shell Feed System, For Imperial Tobacco Ltd
• Tringle Material Handling Automation for Michelin North America Inc.

Part time consulting on the design of automated sample handling system for materials analysis at the IsoTrace Laboratory in Physics Department.

A major design engineering company, specializing in Robotics and Automation. www.esit.com

Conceptualization, mechanical design, project supervision and testing of the:
• General Purpose Mobile Robot for RCMP
• Hydraulic/pneumatic tools for key-hole technology for Consumers Gas
• Prototype system for internal sealing 6” & 12” DIA. cast iron gas lines for Consumers Gas
• Grippers for odd shape electronic components for Northern Telecom Ltd
• Hydraulic robotic arm for medical research for the University of Guelph
• Electrical linear actuator and electrical Tritec motor
• Semi-Automatic DNA Dispensing Cell (SDDC), three generations of DNA Robots: for Mount Sinai Hospital, Belgium & Sweden, Australia