Maciej Boruszak

Industrialization Project Manager
Szczecin, zachodniopomorskie

Umiejętności

Kontrola ESD FDA Gemba Kaizen ISO Lean Manufacturing New Product Implementations Operational Excellence Project Management Six Sigma TPM 5S Yield (engineering) zarządzanie wydajnością Zarządzanie personelem Strategia biznesowa przywództwo w zespole Rozwiązywanie problemów stały rozwój Zarządzanie Operacyjne - Operations Management Process Validation rozówj oprogramowania Budget Management QMS Zarzadzanie Persolnelem, Audyt zewnętrzny Produkcja QDIP Change Menagement - Zarządzanie zmianą Documentation Manufacturing Enginieering Negotation CAPEX & OPEX budgets International Cooperation Preventive Maintenence SAP Supply Chain Management (SCM) Inżynieria Procesowa Automatyzacja Inżynieria Niezawodność MDSAP Repair & Maintenance Callibration PLM enovia right first time corporate relocations distribution center automation

Języki

polski
ojczysty
angielski
biegły
niemiecki
podstawowy

Doświadczenie zawodowe

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Industrialization Project Manager
Nemera Szczecin Sp. z o.o.
- Leads and coordinates the industrialization project team
- Establishes and monitors the projects progress schedule
- Ensure of compliance with the defined budget
- Coordinates the implementation of industrial production resources and quality validation plans
- Installations with the injection molulding and automatic assembly projects concerned
- Communicates to the client information on the progress of the projects
COMgraph Sp. z o.o.
Koordynator Ciągłego Doskonalenia
Promoting the culture of continuous improvement in the company.
- Implementation and supervision of the implementation of Lean Manufacturing tools.
- Optimizing the flow of information and processes to achieve business goals.
- Active search for process and technology improvement options.
- Implementing visual management and setting measures and production targets KPIs
- Conducting training and consulting in the field of Lean Manufacturing and process training.-
- Support in maintaining machinery and projects for implementing new technologies.
LSJ HR Group
Kierownik operacyjny - projekt okresowy - konsultant
- Training and implementation new ways of leadership methodology, action plan according PM methodology. - Introduced and organized transformation into process management & conducted lean tools trainings.
- Implemented lean tools – 3 level management, 5S, KAIZEN, goals and KPI establishment and visualization.
- Proposed improvements of preventive and maintenance procedures and SOPs.
- Executed chosen processes improvements – manual and automatic machines.
- Supported setting and starting new production printing semi-automatic equipment and process.
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Szef Produkcji (Production Manager)
Jupiter Bach Polska Sp. z o.o.
- Leading wind power production of composite nacelles and covers, 3 area managers, planner and 300+ operators.
- Focus on MTO production realization, delivery on time, planning, Health & Safety procedures, staff recruitment and dismissal, quality assurance, raw material availability. Assuring proper condition of equipment and molds.
- Implemented lean tools: new production flow layout, started 5S, shadow boards and production takt visualization.
- Improved H&SE discipline level in factory: organized new communication paths in and outside, decreased level of accidents, improved production hall condition and tidiness.
- Coordinated new GE product from NPI phase to serial production, organized ramp up of another Siemens nacelle.
- Increased production efficiency level on mature products from 90% to 120%.
- Cooperated in implementing CMMS system for equipment maintenance & other cost saving material related cases.
DGS Poland Sp z o.o.
Szef działu inżynierii (Head of High Volume Engineering)
- Managing 30 persons in engineering department including 2 managers.
- Responsibility for production process: daily problems solving, changes, flow optimization & KPIs improvements.
- Global responsibility for mature products, released from NPI phase.
- Coordinated many process improvements and automation projects that decreased production time and costs.
- Responsibility for all production equipment and machines in DGS PL.
- Created global QMS repair and maintenance, implementation-phase out, ESD & calibration ISO procedures.
- Implemented CMMS software in DGS PL for maintenance activities registration.
- Coordinated project and support of new robotized and automated distribution center built by SSI Schaefer.
- Successfully led and finished project of relocation and closing production in Thisted Denmark in 2016-2018.
- Actively participated in external ISO audits including FDA and MDSAP and executed processes validation.
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Szef Działu Technicznego (Head of Technical Department)
DGS Poland Sp. z o.o. (poprzednia nazwa Oticon Polska Production Sp. z o.o.)
- Created technical department structures from "green field" in new company Oticon Poland/DGS Poland established in Mierzyn Poland in 2007.
- Managed and developed technical department in areas: toolshop - injection moulds repairs & fabrication, electronic & electroacoustics, automation, calibration process, maintenance, production engineering, IT software, mechanical designing, process & product optimization.
- Transferred engineering and technical competences from Denmark to Poland.
- Supported high volume production (moulding, SMT, hearing BTE, ITE & diagnostic instruments production).
- Cooperated with New Product Introduction, R&D departments in headquarters in Denmark.
- Coordinated many investments of production equipment: CNC machines, marking lasers and other machines.
- Successfully relocated WDH/Oticon production lines from: Denmark, Great Britain, Australia and Poland.
- Implemented PMO - Project Management Office process in DGS PL.
- Used Continuous Improvement based methodology = Lean, +QDIP, kaizen, 5S, GENBA, DoE.
- Responsibility for department and projects budget realization and monitoring.
Sonion Polska Sp. z o.o.
Kierownik Utrzymania ruchu maszyn (Maintenance Manager)
- Managed maintenance department in 1700 people factory including more than 300 assembly machines.
- Managed 55 employees: line mechanics, toolmakers, electronics & mechanical engineers.
- Implemented: preventive maintenance system, TPM, OEE measurement, 5S in production area.
- Coordinated many improvements projects in production equipment with R&D dept. in the Netherlands.
- Implemented CE in machines older than 2004.
- Creating and worked with yearly budget for technical equipment & spare parts (a few millions zł per year).
Sonion Polska Sp. z o.o.
Inżynier Mechanik (Mechanical Support Engineer)
- Organized ordering spare parts for production equipment.
- Found and created database of technical spare parts suppliers in Europe, Asia and Poland.
- Prepared suppliers evaluation process for ISO audits needs & auditing them in their locations
- Executed extraordinary ideas to continue production flow in case of lack of spare parts or machines brake down.
- Significantly decreased total cost of spare parts.
- Coordinated projects of production lines transfers from Sonion location Netherlands Amsterdam.
- Re-designing & designing new production equipment using CAD software.

Szkolenia i kursy

Gallup – commitment research
Opex group - DOE - Design of Experiments
Internal - Insight profiles
Trop Group – change & development, U!Lider
Danish Coaching Company - Cultural Awareness and Danish Culture
MPS company Kotapscy Training
- management styles
- conflict management
- dialogue management
- management by goals
- time management
- Empowerment
Firma Franklin Covey
- Leadership
- The 7 Habits of Highly Effective People
- 8 habbit
Firm Elokon
- CE machines safety
DOOR
- Change management
Firma ODiTK
- Project management - methods PMI, Prince 2
- Project portfolio management
Firm Omni Modo
- Personal data safety
Firma Lean Vision
- Total Productive Maintenance
Firma Exertus
- Crisis management
Firma CNS Solutions
- Solidworks – advanced modeling

Edukacja

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Executive MBA, MBA
Zachodniopomorska Szkoła Biznesu w Szczecinie
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Automatyka i Robotyka, magisterskie
Zachodniopomorski Uniwersytet Technologiczny
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Technik automatyk, średnie
Zespół Szkół Elektryczno-Elektronicznych

Specjalizacje

Inżynieria
Zarządzanie inżynierią
Produkcja
Optymalizacja procesu produkcji
Produkcja
Utrzymanie ruchu
Produkcja
Zarządzanie produkcją
Produkcja
Technologia

Zainteresowania

- Running
- Biking
- Cars
- Books
- Film
- Music
- Cooking

Grupy

Zachodniopomorska Szkoła Biznesu w Szczecinie
Zachodniopomorska Szkoła Biznesu w Szczecinie
Zachodniopomorska Szkoła Biznesu w Szczecinie to najstarsza i największa uczelnia niepubliczna na Pomorzu Zachodnim. Posiadamy ponad 22 lata doświadczenia w kształceniu.